ITEMS NEEDED
Installing your Bobcat Toolcat utility work machine auxiliary relief port is a relatively simple job, but it’s helpful to gather an assortment of tools and supplies, including:
*Please verify part compatibility for your Toolcat utility work machine model before purchasing parts by using the compatibility tool on the Bobcat Shop website. You can also visit or contact your Bobcat dealer for Toolcat support.
VIDEO CHAPTERS:
00:00 – Intro: Toolcat Utility Work Machine Models
00:12 – Refer to Operation & Maintenance Manuals
00:30 – The Importance of Port Relief Valves
00:47 – Auxiliary Port Relief Valves Sold Separately
00:54 – Items Needed for Install
01:01 – Park on a Level Surface
01:11 – Stop the Engine
01:18 – Locating the Auxiliary Relief Port
01:23 – Locating the Control Valve
01:29 – Steps to Determine if the Control Valve Has an Auxiliary Port Relief Valve
01:48 – Inspecting the Control Valve
01:55 – Comparing the Relief Plug and Auxiliary Relief Valve
02:27 – Removal if There Is a Plug Installed in Machine
02:34 – How to Remove the Plug and Install the Auxiliary Relief Valve
02:46 – How to Remove the Screws From the Top of Console
02:52 – How to Disconnect and Remove the Joystick
03:02 – How to Disconnect the Joystick Wear Connector
03:06 – How to Loosen the Jam Nut on the Mounting Shaft and Remove the Joystick
03:14 – How to Remove the Speed Control Lever Cover
03:23 – How to Remove the Box Lever Cover (on 5600 and 5610 models)
03:25 – How to Remove the Arm Rest Cover
03:31 – How to Remove the Mounting Bolt and Arm Rest Base
03:35 – How to Remove the Switch Panel
03:43 – How to Remove the Box Lever Mounting Bolt and Lever
03:49 – The Steps for the 5600 and 5610 Models
03:54 – How to Remove the Mounting Screws From Control Panel
03:58 – How to Remove the Switch Panel
04:01 – Marking the Connectors
04:07 – Disconnect the Wiper Switch Connector
04:10 – Mark and Disconnect the Harness Electrical Connectors
04:17 – How to Remove the Box Lever Mounting Bolt and Lever
04:25 – How to Remove the Center Console
04:32 – Ensure All Connectors Are Disconnected Before Cover Removal
04:39 – How to Remove the Mounting Cover from the Center Console Mounting Bracket and Plate
04:42 – How to Remove the Plate
04:55 – Locating the Auxiliary Relief Port and the Pilot Port End Cap
05:00 – Wiping Around the Relief Port Before Plug Removal
05:06 – Auxiliary Relief Port Plug Removal – All Models
05:14 – Wipe Up Excess Oil Spilled Around the Open Port
05:20 – Lubricating the O-Ring
05:30 – How to Install the Relief Valve
05:39 – Install the Center Components in Reverse Order
05:44 – Outro: Contact Dealer or Visit Bobcat.com
